Rotary Press Systems is the owner of several innovative and patented technologies for use mainly in the construction and metal stamping industries.

General: The patented technologies have a particularly wide and varied application which enables it to be used in virtually every type of construction and in most metal stamping operations. They offer many benefits and gives the user a decided advantage over the competition. At the core of the business is the patented Rotary Press Machine, the fastest metal stamping machine in the world and specially designed steel profiles primarily for use in the construction and automotive industries.

Main Business: The company’s main business is the licensing of its technologies to leading companies on either an exclusive or non-exclusive basis.

Steel Fabricating: Until the advent of the Rotary Press Machine it was not economically feasible to make a C-section incorporating all the features embodied in the "THERMASTEEL" section. A conventional press machine simply cannot match the speed of the roll forming machines used in making the C-section. The invention of the Rotary Press has however changed all this. These Rotary machines easily match any modern high speed roll forming machine which now makes it possible to install a metal press machine in a roll forming line without slowing the rate of production. The Rotary Press Machine is capable of operating at a production line speed in excess of 300 feet per minute. Despite its speed this machine operates at much higher tolerances than a conventional press machine. It is also extremely versatile and cost effective to use. In addition the tools and dies last longer as the rotary action is much smoother and less abrasive than the motion of conventional press machines.

Construction: The Rotary Press Machine was initially designed to produce specially designed and patented "THERMASTEEL" C sections. "THERMASTEEL" has one of the highest strength to mass ratios of any structural material in the market today due to the lip re-enforced triangular cut outs along the length of its web. The main features of the "THERMASTEEL" section is that the perforations have been designed in such a way that a lighter section can now be produced which is as strong or stronger than a conventional steel section and at the same time offering superior thermal, fire and acoustic properties. This makes the "THERMASTEEL" section very unique. Another very useful benefit is that the cut outs along the web provide a convenient path for plumbing, electrical, heating and cooling services. The "THERMASTEEL" products have been specifically engineered to provide the construction industry with an innovative and cost effective building product and system. It offers complete versatility and total compatibility as the "THERMASTEEL" sections can either be used on their own, or integrated with other standard construction materials and building systems.

"THERMACAST" is a concrete panel with a steel frame made from specially designed "THERMASTEEL" sections. This technology allows a composite lightweight precast panel to be made that has many advantages over other systems in the marketplace. This simple yet unique technology brings together two commonly used building materials, namely steel and concrete, to form a very economical method of building while producing structures of superior quality.

Automotive: The "THERMASTEEL" section and Rotary Press Machine offers major benefits to the automotive industry. These sections are ideal for making vehicle and trailer chassis as they give higher payloads but with less weight which is a major advantage. The Rotary Press Machine can also be used to stamp out metal body parts for vehicles. The combination of the Rotary Press’s speed, ability to process full width coil, and to blank and form in a single operation makes it a very low cost production aid.